Custom Temperature Control

Shift Controls understands that there is no standard temperature control panel to cover every system requirement. In addition to our full line of standard temperature controllers, we also design and manufacturer custom solutions in our UL508A certified panel shop, to meet our customers exact requirements with meticulous care, and on schedule.

 

We have designed and built simple custom temperature control solutions from single zone 150W panels up to large +850kW multi-zone/multi-circuit panels with a full HMI and plant-wide DCS integration.

 

Below are some custom features we can add to your panel. Contact us to discuss your specific temperature control requirements and let us find a solution.

  • High count multi-zone control
  • Temperature and Limit Control
  • PLC and HMI control with trending/alarming
  • External process Interlocks
  • DCS integration
  • Ground fault protection
  • Heater current monitoring
  • Power monitoring, phase loss alarming
  • Ramp/Soak Profiling
  • Additional controls (motor, VFD, pneumatics, motion, process, etc.)

    In addition, we have years of engineering experience in instrumentation and control including process design. This experience allows up to review your unique process and control challenges and design a solution that meets your process requirements, budget, and schedule. We are more then just a panel shop, we can listen to your control challenges and then design and deliver a complete solution.

    Please call or email the factory or fill out our custom solutions form with your specifications and we will design and manufacture a custom system that meets your needs.

    Custom Panel Inquiry Form

    Recent Custom Solutions

    Custom 800 kW, 480 VAC, 12-Circuit Temperature Control Panel

    Shift Controls was approached to design and fabricate a heater control panel to deliver power to a large 800 kW, 480 VAC, 3-phase process heater with a full load current of 963 amps with UL508a certification. In addition, the panel also required control and monitoring interfacing with a plant wide DCS system.

    Custom 200 kW, 4-Zone, 8-Circuit Temperature Control Panel

    Shift Controls was approached to design and fabricate a heater control panel to deliver power to four 50 kW, 480 VAC, 3-phase heaters for a total of 200 kW and 234 amps. The system also required control interfacing with a plant wide DCS system.

    Custom 105 kW, 3-Circuit Temperature Control Panel

    Shift Controls was approached to design and fabricate a heater control panel to deliver power to a 105 kW, 480 VAC, 3-phase immersion heater used for batch heating of a liquid in a large tank. The system also required monitoring and interfacing with a plant wide DCS system.